Aluminium Recycling Plant

ACS offered system for melting of aluminum scrap using tilting type Skelner furnace. Skelner furnace is carbon steel furnace insulated with refractory Bricks. Raw material is feed to Skelner furnace through Pusher arrangement. Raw material is melted initially at 700+- 30℃ in the furnace.

After melting flux should be added and dross removed after drossing, material like iron, steel should be removed from molten bath. To check the composition of molten metal draw bath sample and Check for Si, Cu, Mg, Zn, Fe, Ni, Pb and other element percentage in Bath.

Required quantity of silicon/copper and other chemical should be added into the molten bath to maintain the composition as per customer requirement and mix it properly. Take bath sample again and check the composition. Scrubbing system is provided to main PPM level in flue gases .To process for ingot casting, Sample of Aluminum bath is taken and cut on lathe machine for chemical composition checking. If we found the sample ok with our requirement, process molten metal for casting. Launder Arrangement is offered for discharge of molten metal from furnace. Material is transfer to ingot casting machine though refractory insulated launder arrangement and provide clean finished product

Aluminium Heat Treatment Furnaces & Ovens

• Homogenising Furnaces
• Solution Annealing Furnaces
• Ageing Ovens

General Purpose Heating & Heat Treatment Furnaces

• Hardening & Tempering Furnaces
• Annealing Furnaces
• Preheating Furnaces for Forge Industry
• Drying & De-hydrating Ovens
• Paint Baking Ovens
• Conveyor type Ovens

Equipment Considered:

• ALUMINIUM MELTING / HOLDING FURNACES:
  

  Capacity	:	500 Kgs to 30.0 Tons
  Types	:	Stationary Bottom Tapping Type / Hydraulic tilting type

• Dual Cone Cyclone Dust Collector:
  

  Flue Capacity	:	13500 CFM
  No. of Cones	:	2 Nos
  Diameter of Cylindrical Portions	:	3000 MM
  Height of Cylindrical Portion	:	4500 MM
  Top Diameter of Conical Portion	:	3000 MM
  Bottom Diameter of Conical Portion	:	3000 MM
  Length of conical portion	:	7500 MM
  Bottom Dust Discharge	:	Through 2 Nos. Rotary Airlock Valves

• Dual Cone Cyclone Dust Collector:
  

  Flue Capacity	:	13500 CFM
  No. of Cones	:	2 Nos
  Diameter of Cylindrical Portions	:	3000 MM
  Height of Cylindrical Portion	:	4500 MM
  Top Diameter of Conical Portion	:	3000 MM
  Bottom Diameter of Conical Portion	:	3000 MM
  Length of conical portion	:	7500 MM